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What problems do we need to pay attention to when erecting die for gantry punch?

2021-02-18 10:24:27
Times

The design of gantry punch is novel, the body can be tilted, the body has good rigidity, beautiful appearance, compact structure, easy to use, stable operation and good rigidity. The fuselage is welded with steel plate, with good rigidity and small deformation. The slide block is guided by six sides, the guide rail is long and the precision is good, which can extend the service life of the die. The use of pneumatic friction clutch, low noise, good life. The hydraulic overload protection device is adopted to protect the stability of the press parts and dies, which is easy to use. Rotary key type rigid clutch, performance, sensitive action. The crankshaft is laid horizontally, and the sliding block is guided by V-shaped guide rail, with good accuracy. Collapse type safety block, press stable production. If the press adopts emergency braking device, the sliding block downward process (0 ~ 135) can be controlled ° The slider can stop at any position in the down stroke when the arm or foreign body enters the slider working area.

龙门冲床设计

The following is an overview of the problems we need to pay attention to when erecting the die of the gantry punch press:

1、 It should not exceed the upper and lower limits of die height range of gantry punch, otherwise the punch will be damaged.

2、 The die should not be killed. There should be a gap of 0.02 ~ 0.04mm.

3、 When setting up the die, the model machine will be locked mechanically, and the slide will sink 0.07 ~ 0.15mm after the punch slide is fixed; Hydraulic lock model machine, after the punch is locked, it will float up 0.03 ~ 0.05mm.

4、 After the mold is set up, rotate the flywheel by hand to see if it can pass the mold, and the pass should not be too tight.

5、 If manual operation is used, release the manual valve, that is, the clutch solenoid valve.

When using the gantry punch, the following points should be noted:

Note:

1、 The operators of high-speed gantry punch machine should learn, master the structure and performance of punch machine equipment, be familiar with the operation procedures, and pay attention to the operation;

2、 The stable protection and control device on the gantry punch should be used correctly, and can not be removed arbitrarily;

3、 It is not allowed to work half heartedly, drink or doze off;

4、 If you need to put your hand into the mold to deal with the problem, you should prevent pressing the emergency button accidentally;

5、 Stop the work in time and report to the technical personnel in case of any abnormality in the stamping process.

Note for mould:

1、 High speed gantry punch die screw needs to be installed, check whether it is loose, and deal with it in time;

2、 The mold should be installed, the upper and lower mold should be aligned, the correct position should be determined, and the empty car should be used for trial punching to work under the good condition of the mold;

3、 The mold should be kept clean and lubricated in time to prevent mold damage and stability problems caused by negligence.

Punch attention:

1、 Before starting the machine, check the transmission, connection, lubrication and other parts of the gantry punch and the safety device;

2、 Pay attention to whether the machine control device is out of order. Idle for three minutes to ensure that the gantry punch is in good condition;

3、 Clean up the objects placed on the punch table, and do not chat with each other during operation;

4、 Stability first, always be careful, cut off the power supply and clean up the debris after the operation.

Gantry punch can carry out 14 different processes, so it can manufacture very complex parts without moving to other equipment. The use of multi process automatic punch can shorten the production cycle, reduce the consumption of main equipment and auxiliary equipment, production area and electric energy, and increase the stability of blasting. At the same time can save manpower, and increase the stability of the work! The new type of multi process gantry punch is equipped with perfect pneumatic device, high frequency induction device and other mechanical devices that can expand the application scope of the punch. Gantry punch adopts welding body and casting body, mainly used for punching round hole net, square hole net, windproof net, speaker net, screen net, etc; The punching of ceiling, airport chair, decorative board, gypsum board, MDF and cable tray can be equipped with different specifications of molds and equipped with toothed feeding or roller feeding, which can improve the production rate of users.


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